Attaching large sheets of sticky medium weight Polyester fabric to the sticky Poly Tak edges of the fuselage frame became a two person job. The objective is to attach the fabric before the Poly Tak glue starts to set up and dry while also leaving enough time to get the right amount of slack in the fabric for shrinking allowance. Too little slack could deform the metal frame during shrinking and too much slack could result in a saggy skin.
Side walls of the fuse were covered first, then shrunk and trimmed. The Belly panel was attached next and overlapped the side walls. The roof panel was attached last. Fabric tapes were attached on the edges and over the stringers using Poly Brush as the glue. Poly brush coats were then brushed on next over the entire fabric surface. Poly Brush coats were then sprayed on as seen in the photos above.
The Turtle deck had its own spray booth and is shown with tapes attached. There is no “Red Tint” on the fabric finish since the “Untinted Poly Brush was used.
The next step will be the Silver Coats using Poly Spray for UV Protection.